Overview
Metallurgical electric wire rope hoist are designed for metallurgical casting, lifting high temperature molten liquid metal and other heavy objects requiring safety factor or environment. It has the characteristics of compact structure, light weight, safety and reliability, high degree of common parts, strong interchangeability, high lifting capacity and convenient maintenance.The travelling hoist can be installed on electric overhead crane, single beam electric overhead crane, double girder overhead crane, jib crane(cantilever crane), gantry crane, etc., and also can be suspended on the I-beam, the straight line or curve. The fixed hoist can be mounted on the fixed support for vertical lifting.
Yuantai Standard Supply Scope
- Lifting Capacity: 0.5-20 ton
- Lifting Height: 1-120 m
- Span: -
- Voltage: 220-440V 50/60Hz 1/3Phase
- Protection Class: IP44-IP55
- Working Temperature: -20-+60 ℃
- Lifting Mechanism: -
- Color: Blue, Yellow, Customized
If the standard crane and hoist can not meet your needs, contact us freely, we can provide a tailor-made solution for your projects.
Certifications
Industrial lifting environments such as steel mills, foundries, rolling mills, metal processing plants, and continuous casting workshops place higher demands on lifting equipment. Standard wire rope hoists are often not suitable for these conditions because of heat exposure, high working frequency, dust, vibration, and molten metal handling requirements. YuantaiCrane’s Metallurgical Electric Wire Rope Hoist is designed for these demanding applications. It combines a reinforced lifting structure, high-temperature protection measures, reliable braking systems, and stable wire rope operation to support lifting work in metallurgical workshops and high-duty industrial plants. Compared with standard CD or MD electric hoists, the metallurgical electric wire rope hoist includes extra safety devices and higher-duty configurations to reduce operational risks in heat-intensive working conditions.
Technical Parameters
| Model | YH | |||||||||
| Capacity | Tons | 0.25 | 0.5 | 1 | 2 | 3 | 5 | 10 | 16 | |
| Hoisting height | M | 3,6,9 | 6,9,12 | 6,9,12,18,24,30 | 9,12,18,24,30 | |||||
| Hoisting speed | M/MIN | 0.8/8 | 0.8/8 | 0.8/8 | 0.7/7 | 0.35/3.5 | ||||
| Travel speed | M/MIN | 20 | 20/30 | 20/30 | 20/30 | 20/30 | 20/30 | 20/30 | 18 | |
| Wirerope | Dia.(mm) | 3.6 | 4.8 | 7.4 | 11 | 13 | 15 | 15 | 17.5 | |
| Spec. | 6×39 | 6×37+FC | 6×37+FC | 6×37+FC | 6×37+FC | |||||
| Hoisting motor | Type | Type | ZD112-4 | ZDS1 0.2/0.8 | ZDS1 0.2/1.5 | ZDS1 0.4/3.0 | ZDS1 0.4/4.5 | ZDS1 0.8/7.5 | ZDS1 1.5/13 | ZDS1 1.5/13 |
| Power | Power(kW) | 0.4 | 0.2/0.8 | 0.2/1.5 | 0.4/3.0 | 0.4/4.5 | 0.8/7.5 | 1.5/13 | 1.5/13 | |
| Rotation speed | Rotation speed(r/min) | 1380 | 1380 | 1380 | 1380 | 1380 | 1400 | 1400 | 1400 | |
| Current | (A) | 1.25 | 0.72/2.4 | 0.72/4.3 | 1.25/7.6 | 2.4/11 | 2.4/18 | 5.2/30 | 5.2/30 | |
| Travel motor | Type | Type | ZDY1 10-4 | ZDY1 11-4 | ZDY1 11-4 | ZDY1 12-4 | ZDY1 12-4 | ZDY1 21-4 | ZDY1 21-4 | ZDY1 21-4 |
| Power | Power(kW) | 0.06 | 0.2 | 0.2 | 0.4 | 0.4 | 0.8 | 0.8x2 | 0.8×2 | |
| Rotation speed | Rotation speed(r/min) | 1400 | 1380 | 1380 | 1380 | 1380 | 1380 | 1380 | 1380 | |
| Current | Current(A) | 0.3 | 0.72 | 0.72 | 1.25 | 1.25 | 2.4 | 2.4 | 2.4 | |
Main Components of Metallurgical Electric Wire Rope Hoist
A metallurgical electric wire rope hoist works in demanding industrial environments where safety, stability, and continuous operation are very important. It is commonly used in steel plants, foundries, metal processing workshops, and high-temperature production lines.
1. Metallurgical Hoist Lifting Motor
The lifting motor provides the driving force for raising and lowering loads. It is one of the most important parts of a metallurgical electric wire rope hoist because it directly affects lifting stability, working efficiency, and long-term reliability. Since metallurgical workshops often operate continuously and under high temperatures, the motor must maintain stable performance during frequent start-stop operations and heavy-duty lifting cycles.
2. Wire Rope Drum
The drum winds and releases the wire rope during lifting operations. Its working condition directly influences lifting smoothness and the service life of the wire rope. Metallurgical hoists usually use thick steel drum bodies with high structural strength to handle repeated heavy lifting tasks. Precision-machined rope grooves help guide the wire rope evenly across the drum surface, which reduces rope disorder and minimizes abnormal wear during operation. Stable rope arrangement also improves lifting balance and reduces vibration when the hoist starts or stops.
3. Metallurgical Grade Wire Rope
The wire rope must handle repeated heavy lifting cycles while maintaining stable performance under demanding industrial conditions. Metallurgical grade wire ropes are designed with high tensile strength to safely lift heavy materials and equipment. Wear resistance is important because the rope continuously moves through drums and pulleys during daily operation. Heat resistance also plays a key role in metallurgical workshops where nearby furnaces, molten metal, or hot materials can expose equipment to elevated temperatures. Anti-fatigue performance helps the wire rope withstand continuous bending and tension changes during long-term use.
4. Gear Reducer
The gearbox reduces motor speed and increases lifting torque, allowing the hoist to lift heavy loads more smoothly and safely. YuantaiCrane metallurgical hoists use gear reducers with stable transmission performance to support continuous industrial operation. A high-quality reducer also helps lower vibration and operating noise during lifting.
5. Hook Block
The hook assembly directly carries the load, so its strength and safety performance are extremely important during lifting operations. Different applications may require different hook configurations, including single hooks, double hooks. Single hooks are commonly used for standard lifting jobs, while double hooks help improve load stability when handling heavier materials.
6. Double Braking System
Metallurgical hoists often use two independent braking systems to improve operational safety in demanding industrial environments. This design provides additional protection during lifting and lowering operations, especially when handling molten metal or heavy high-temperature materials. The braking system helps reduce slipping risks and prevents uncontrolled load movement during sudden power loss or emergency situations. Double brakes also improve lifting stability during frequent start-stop operations and heavy-duty working cycles.
7. Limit Switches
Limit switches stop lifting movement automatically when the hook reaches the upper or lower limit. This safety function helps protect the hoist from damage caused by excessive lifting or lowering. Without proper limit protection, wire rope over-winding may occur, which can damage the rope, drum, or lifting mechanism. Limit switches also help prevent hook collisions with the drum or hoist body, reducing the risk of mechanical failure.
Application and working conditions
YH type metallurgical electric hoist is widely used in industrial and mining enterprises, foundry workshops, material yards, etc. It is a new type of electric hoist for lifting high-temperature molten liquid metal, and it is an essential lifting tool for improving labor efficiency., working temperature is from -25℃ to+40 ℃ , relative humidity ≤ 85%, altitude below 1000 m, power supply is three-phase AC 380V, 50HZ (also available Customized according to customer requirements).
It is forbidden to be used in places where there is a risk of explosion filled with sulfuric acid or other corrosive gases and where molten metal, toxic or flammable materials are lifted to ensure safety. When used in dusty or open spaces, protective equipment is required.
Features
- The motor adopts a conical rotor motor to integrate power and braking force;
- The hook is made of high-strength steel and is equipped with a locking device;
- With overload, over-current, voltage loss, and break protection functions;
- The power supply is widely used, and it is controlled by 36V safe voltage, which is divided into wireless and wired operation;
- The brake material does not contain harmful components such as asbestos and is more environmentally friendly.
Services
- Timely delivery: regular hoist, 6m-12m delivery time 7 days, 18m-40m delivery time 10 days; Customized hoist (including gear, gear shaft parameter changes, special motor outsourcing) delivery time of 20 days;
- Lifelong service: providing after-sales service for life;
- Quality Commitment: One year warranty, not cover the wearing parts;
- Customized hoist: According to the lifting materials and environmental conditions, we can design and produce the customized products for different needs and different fields;
FAQs About Metallurgical Electric Wire Rope Hoist
1. What Is the Difference Between a Standard Hoist and a Metallurgical Electric Wire Rope Hoist?
A metallurgical hoist includes additional safety protection, heat resistance measures, and heavy-duty structural components designed for high-temperature environments.
2. Can the Hoist Use Variable Frequency Control?
Yes. Variable frequency drives can provide smoother lifting and more accurate load positioning.
3. How Often Should Wire Rope Be Replaced?
Replacement depends on operating frequency, load conditions, and wear level. Regular inspection is required.
Why Choose Yuantai Crane?
Give you multiple returns
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Professional and customized crane solutions can better match customers' working conditions. High-quality crane products make customers more assured and worry-free when use.
Product life cycle service
Our services run through all aspects of product design, production, installation and spare parts support. Taking customers as the center and taking high-quality products as the core carrier, realize the service concept of customers buying with confidence and using them with confidence.
How to get quotation?
Overhead & Gantry Crane
- Lifting capacity:
- Lifting height:
- Span:
- Voltage(e.g. 220V 60Hz 3Phase):
- Working conditions:
Jib Crane Inquiry
- Lifting capacity:
- Lifting height:
- Arm length:
- Voltage(e.g. 220V 60Hz 3Phase):
- Working conditions:
Hoist Inquiry
- Lifting capacity:
- Lifting height:
- Voltage(e.g. 220V 60Hz 3Phase):
- Working conditions:
Send us your RFQ including the parameters above, we will reply our quotation accordingly.
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