60 Ton Gantry Crane – Heavy-Duty Lifting Solutions

The 60 ton gantry crane is a heavy-duty lifting system engineered for robust industrial material handling. Yuantai Crane offers a complete range of 60-ton models – from rail-mounted container cranes to rubber-tyred yard cranes, outdoor truss gantries, double-girder designs, and U-type container gantries – all built for reliable performance. These cranes are designed to move massive loads (up to 60 tons) with precision. They meet global safety and quality standards (CE marking under EU Machinery Directive 2006/42/EC and ISO 9001 quality management certification and comply with OSHA/ANSI regulations for overhead and gantry cranes. Each model can be customized for specific spans, lifts, and applications.

60 Ton Truss Gantry Crane for Outdoor Lifting

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60 Ton Double Girder Gantry Crane

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60 Ton U-Type Double Girder Gantry Crane

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60 Ton Rail-mounted Gantry Crane

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60 Ton Rubber-tyred Gantry Crane

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60 Ton Rail-Mounted Gantry Crane for Container Handling

The 60 Ton Rail-Mounted Gantry Crane is designed for heavy container handling on fixed rails in ports and rail yards. It features a sturdy double-girder bridge running on heavy-duty end trucks with steel wheels on rails. A high-capacity container spreader hoist is mounted on a trolley that travels under the bridge, lifting 20' or 40' containers smoothly. This crane model provides stable, precise travel along the yard’s rail track and is ideal for loading/unloading containers onto ships or trains. Built to CE, ISO and national standards, it includes safety devices (limit switches, overload sensors) and operator controls that meet OSHA 1910.179/ANSI B30.2 requirements. The rail-mounted design ensures minimal ground footprint and consistent, guided motion. Typical features include dual AC drives for fast trolley and bridge speeds (for high throughput) and reinforced box-section girders for minimal deflection under heavy loads. This container handling gantry crane can be equipped with wired pendant, cabin control, or wireless remote systems to suit different operational needs.

60 Ton Rubber-Tyred Gantry Crane for Container Handling

The 60 Ton Rubber-Tyred Gantry (RTG) Crane is a mobile container crane that runs on heavy-duty rubber tires instead of rails. This container handling gantry crane is ideal for outdoor yards where flexibility is needed. Powered by diesel or electric drive, the RTG can move freely across a storage area, reaching anywhere without fixed rails. It uses a high-clearance double-girder bridge (or occasionally single-girder truss) spanning between leg supports; the trolley/hoist travels under this bridge to pick and place containers. The legs carry powerful rubber wheels and bogies with adjustable outrigger spacings for stability and load distribution. RTGs often include telescopic container spreaders for 20'/40' lift modes and can stack multiple containers high. They incorporate advanced control systems (with GPS or sensors) for precise positioning. Like rail cranes, RTGs meet CE/ISO standards and OSHA safety rules; they include overload protection, wind sensors, and anti-sway features to prevent accidents when moving long loads on uneven terrain. The RTG design offers great versatility and coverage – cranes can be driven to any bay in a terminal – making it a popular choice for modern container terminals.

60 Ton Truss Gantry Crane for Outdoor Lifting

The 60 Ton Truss Gantry Crane is a rugged outdoor crane featuring an open-lattice (truss) girder design. The truss structure (often in double-girder form) provides high strength-to-weight ratio, allowing longer spans and higher lift heights without excessive weight. This heavy-duty gantry crane is used in shipyards, bulk material handling yards, and construction sites. For example, a 60T truss gantry can lift large machinery or bridge sections in a foundry yard or move heavy cargo in a marine dock. The open truss beams resist bending and wind loads, making them suited for outdoor lifting. These cranes may be rail-mounted or rubber-tired. They comply with international crane standards (CE, ISO) and feature corrosion-resistant coatings for harsh environments. Like other models, truss gantries include critical safety components: they have travel and lift limit switches, overload sensors, and emergency stop circuits. The benefit of a truss design is its rigidity under load and lower material cost compared to solid beams. Typical applications include steel plant handling, precast concrete yards, and loading heavy items onto ships. The lightweight truss girder also reduces wheel loads, enabling longer spans or higher travel speeds.

60 Ton Double Girder Gantry Crane

The 60 Ton Double Girder Gantry Crane is a general-purpose heavy-duty crane that uses two parallel main girders. The dual-girder configuration provides exceptional lift capacity and stability, with less deflection under load than a single girder. This makes it ideal for lifting heavy components in factories or assembling large structures. The double girders support a sturdy trolley which carries an electric wire-rope hoist rated for 60 tons. The entire structure moves on wheels or rails attached to robust gantry legs. Double-girder gantry cranes are common in steel mills, machining shops, and shipping yards. They can have very long spans (often 20–40+ meters) and hoisting heights.

Key advantages of the double-girder design include higher hook heights (hoist can be mounted between girders) and easier installation of accessories like load-lifting attachments. These cranes can be equipped with features like frequency inverter drives on the bridge and trolley motors for smooth motion control, and programmable logic controllers (PLCs) for coordinated movements. They also include standard safety devices (limit switches, multiple brakes, emergency stop, overload alarm) per OSHA and FEM standards.

60 Ton U-Type Double Girder Gantry Crane

The 60 Ton U-Type (U-shaped) Double Girder Gantry Crane is designed with a U-profile in its girder configuration. In this design, the gantry legs are positioned outside the span, creating an open throat beneath the bridge. This open U-shape allows a container yard tractor or other equipment to drive under the crane, increasing operational flexibility. U-Type gantries are commonly used in ports and large yards for high-speed container transfer. They feature the same double-girder bridge and heavy-duty trolley hoist as other models, but the legs are cantilevered from the sides rather than beneath the bridge.

This layout increases under-hook clearance and permits handling of oversized loads. The U-type design is also helpful for quayside cranes or dry-bulk handling where trucks pass beneath the crane. Like other 60T cranes, the U-type model meets international standards and includes redundant safety systems (dual brakes, wind speed alarms, etc.). It is typically rail-mounted for stability under heavy lifts. Customers can customize U-type dimensions (span and leg height) to match container stack dimensions and rail gauge.

Intelligent Automation and Monitoring

Modern 60 ton gantry cranes incorporate advanced automation and smart features to improve productivity and maintenance. Real-time monitoring systems can track crane status continuously. For instance, sensors on the hoist and trolley feed data on load weight, motor currents, gear temperatures, and position. Operators can see critical parameters (current load, travel speed, hook height) on HMI displays or wireless handheld remotes, as demonstrated by manufacturers integrating “real-time feedback” into controls. These systems enable precise motion and load control – the controller displays the exact load weight and any alarms as the crane operates.

Predictive maintenance is another intelligent feature. Onboard diagnostics analyze trends (for example, motor amp draw, vibration, or brake performance) to warn of potential issues before they cause downtime. Remote diagnostics allow off-site specialists to access crane data and troubleshoot problems without an on-site visit. In a “smart port” environment, cranes may even be tied into a digital twin of the terminal: real-time data from cameras, sensors, and weather stations flows into a central system for optimization.

Other automation features include programmable motion profiles (soft start/stop, anti-sway damping), automatic collision avoidance (when multiple cranes share space), and GPS or vision systems for precise alignment. Wireless radio controls with ergonomic remotes are common, offering operators freedom and improved sightlines. In summary, Yuantai’s 60t cranes can be fitted with a suite of intelligent options—load monitoring, automatic positioning, and remote supervision—to maximize uptime and safety.

Key Components and Their Functions

A gantry crane consists of several main components, each serving a specific function:

• Bridge and Girders: The bridge is the horizontal structure that spans the crane’s supporting legs. It carries the trolley and hoist. In double-girder cranes, two large box-section or truss girders form the bridge, providing high stiffness. Single-girder variants use one box beam. The bridge is supported at its ends by end trucks or wheels.

• End Trucks (Wheel Assemblies): Mounted at each end of the bridge, end trucks house wheels and drive motors. For rail-mounted cranes, these wheels run on fixed tracks (runway rails or ground rails). For RTGs or U-type cranes, the wheels are heavy rubber tires or rotating bogies. End trucks allow the entire bridge to move along the runway.

• Crane Legs (Supports): The vertical columns (legs) support the bridge above the ground. They transfer the load to the wheels or rail. Legs can be fixed height or adjustable, and their design varies (A-frame, portal, or gantry style). In U-type cranes, the legs are offset outside the span.

• Trolley and Hoist: The trolley is the assembly that rides on the bridge girder(s) and carries the hoist. It travels along the span to position the hoist. The hoist itself is the lifting unit – typically an electric wire rope hoist for 60t capacities – composed of an AC motor, gearbox/winch drum, wire rope and hook block. The hoist raises and lowers the load hook. Double-hoist configurations (twin hooks) can be offered for tandem lifting.

• Motors, Gearboxes, and Brakes: Each motion (bridge travel, trolley travel, hoisting) has dedicated motors and gear reducers. These are high-torque (often AC VFD-driven) motors for reliable heavy-duty operation. Multiple disc brakes are mounted on each motor to hold the crane securely at any position. The hoist drum includes a fail-safe brake to prevent drift if power is lost.

• Electrical Power and Controls: Power is supplied via festooned cable reels or conductor bars to the bridge and trolley. The operator interface may be a pendant (wired control), cab console, or radio remote. All travel commands go through a control panel (PLC) that coordinates speeds and enforces safety interlocks.

• Safety Devices: Gantry cranes include various protective components: upper and lower limit switches on each axis to prevent over-travel, overload load cells that stop hoisting if rated load is exceeded, and emergency stop circuits that immediately cut power. Audible horns, flashing lights, and warning beacons alert ground personnel when the crane is in motion.

Together, these components form a reliable lifting system. For example, Yuantai’s 60t cranes use heavy-duty steel box girders and precision machined wheels for structural integrity, high-performance gearmotors for smooth motion control, and robust braking systems for safety. Each part is selected for durability and longevity in demanding industrial service.

Features and Benefits for Industrial Applications

The 60 Ton Gantry Crane line offers numerous features that translate to practical benefits on the plant floor or port:

• Heavy Duty Performance: Designed for continuous industrial use, these gantry cranes handle 60-ton loads with ease. The extra-rigid double girder structure minimizes deflection under load, ensuring precise positioning of heavy objects. This makes operations safer and more reliable.

• High Efficiency: Variable-frequency drives and optimized drive systems allow high travel and hoist speeds without compromising smoothness. Faster lifting and trolley movements reduce cycle times. PLC controls can automate sequences, further boosting throughput. For container handling, high-speed 60t RTGs greatly improve yard productivity by moving containers quickly and accurately.

• Safety and Control: Advanced control features (anti-sway algorithms, soft stops) make lifting safer and gentler on cargo. Audible and visual alarms (horns, flashers) comply with OSHA and local rules. Redundant brake systems and overload protection prevent accidents. The crane’s reliability and built-in diagnostics help avoid unplanned downtime.

• Durability and Reliability: Built with industrial-grade materials and components, these cranes can operate in harsh environments (outdoor weather, temperature extremes, corrosive atmospheres).

• Versatility: A 60-ton gantry crane can serve many industries. In ports, it handles containers and heavy machinery; in steel mills, it lifts slabs and coils; in manufacturing, it moves large molds and assemblies; in construction, it lifts structural segments. The wide span and high headroom (especially in U-type or truss models) allow bulky items to pass beneath. Combining a heavy duty gantry crane with customizable spreaders or fixtures expands its use even further.

• Ease of Maintenance: These cranes are designed for maintenance access. Walkways and ladders (with fall protection) allow easy servicing of the bridge and trolley. Critical parts (gearboxes, motors) are accessible. The modular design (for example, standard containers for hoist or electronics) simplifies replacements.

In summary, customers buying a 60 ton gantry crane for sale get a productive, long-lasting lifting solution. The crane’s powerful capacity, precise control, and robust safety systems translate into smoother operations and lower total cost of ownership. Yuantai’s 60T cranes are engineered for maximum uptime, making them well-suited to heavy industrial applications.

Safety Precautions

Safe operation of a 60-ton gantry crane is paramount. The following safety guidelines and systems help protect personnel and equipment:

• Qualified Operators Only: Ensure all crane operators are trained and certified. OSHA and industry standards mandate formal training for overhead and gantry crane operation. A crane should never be moved by untrained personnel.

• Pre-Use Inspection: Before each shift, conduct a thorough walkaround check. Verify that hooks, slings, and load chains/wire ropes are intact. Test brakes, limit switches, horn, and emergency stop. Check power connections and look for any visible damage. Do not operate if any faults are found.

• Never Overload: The crane must never lift loads above its 60 ton rated capacity. Modern cranes include load sensors and alarms to warn of overload, but operator vigilance is crucial. Exceeding rated load endangers equipment and can cause catastrophic failure.

• Safety Devices: Gantry cranes are fitted with required safety devices. For example, upper/lower limit switches prevent over-travel, and an emergency stop button cuts power immediately. OSHA 1910.179 specifically requires audible warning (horns, sirens) on moving cranes. Ensure these alarms are audible/visible to nearby workers.

• Area Clearances: Maintain clearances around the operating crane. Keep bystanders out of the swing radius of the load and away from travel paths. Use warning signs or barriers if needed. Do not move loads over people or vehicles.

• Controlled Motion: Operate the crane smoothly – no sudden starts/stops or changes in direction. Fast movements under heavy load can create swing hazards. Always slow down before approaching stops or lowering heavy loads.

• Environmental Conditions: Be cautious in adverse weather. High winds can sway heavy loads; some cranes have wind speed shutoffs. Wet or icy conditions may affect braking. Use anti-skid control if available, or suspend operation if safe handling cannot be ensured.

• Routine Checks: Follow the manufacturer’s maintenance schedule. Regularly test the load limiter, inspect ropes for wear, and verify the functionality of all interlocks. Keep records of inspections and repairs.

By adhering to all applicable regulations (OSHA, local codes) and these best practices, gantry crane operations remain safe. Remember: safety devices like limit switches, horns, lights, and emergency stops are , and proper use of them is just as important as the hardware itself.

Maintenance Practices for Longevity

Proper maintenance is essential to ensure a 60-ton gantry crane remains safe and reliable over its service life. Key maintenance practices include:

• Daily Pre-Operation Checks: Each shift, operators should inspect critical items. Check oil levels (if applicable), look for any fluid leaks, ensure all lights, horns, and controls function correctly, and verify that the hook, wire rope or chain, and block are undamaged. Ensure travel paths are clear.

• Lubrication: Apply grease or oil to bearings, gears, and moving joints as specified by the manufacturer. For example, wheel bearings, hoist drum gearboxes, and trolley bearings require regular lubrication to avoid wear. Use the recommended lubricant grades and intervals in the manual.

• Mechanical Adjustments: Periodically adjust brakes and limit switches. Brakes should hold the rated load with safety margin; shim or tighten as needed per schedule. Limit switch positions should be checked so that travel stops occur correctly. Cable tension on reelers must also be adjusted to prevent sagging.

• Scheduled Inspections: Perform deeper inspections on a monthly and annual basis. A qualified maintenance technician should examine the entire crane structure (welds, bolts, rails), electrical panels, and mechanical systems. Non-destructive testing (NDT) may be used for critical weld areas. Load testing (proof load test) is recommended periodically to confirm rated capacity performance.

• Replace Worn Components: Immediately repair or replace any worn or damaged part. Common parts to monitor include wire rope (for fraying), hooks (for deformation), brake linings, and control pendants. As [20†L120-L125] advises, replace damaged hoist chains, cables, or any safety component identified during inspection.

• Keep It Clean: Especially for outdoor cranes, remove rust and repaint surfaces to prevent corrosion. Clean motors, panels, and sensors of dust/debris. Ensure cooling vents on electrical equipment are not blocked.

• Record Keeping: Maintain detailed logs of all maintenance activities. Note dates of inspections, any defects found, and corrective actions taken. This documentation is required for regulatory compliance and helps schedule upcoming maintenance.

By adhering to a rigorous maintenance routine, a 60 ton heavy duty gantry crane will operate smoothly and last for decades. Preventive maintenance (rather than reactive repair) greatly reduces downtime.

Customization Options

Yuantai’s 60 ton gantry cranes can be tailored to meet the unique requirements of each customer’s operation. Customization options include:

• Span and Hook Height: The crane span (distance between legs) and lift height can be specified to fit the facility. Whether you need a very long span for wide coverage or extra headroom to accommodate tall loads, the structure can be engineered accordingly. For example, a large assembly plant might require a 30-meter span; a container yard might set the hook height to clear stacked containers.

• Leg and Trolley Configuration: Leg height and type can be adjusted – fixed, adjustable, or even flanged to fit an existing track. The trolley-hoist arrangement can include single or dual hoists. Dual-trolley or dual-hoist setups allow tandem lifting or synchronized lifts, beneficial for very wide loads.

• Drive and Power Options: Customers may choose AC variable-frequency drives for smooth, precise motion control or DC systems if preferred. Power can be supplied via cables on festoon, busbar systems, or even a rechargeable battery pack for wireless trolley travel. Diesel generators can be added for truly off-grid operation.

• Control System: Control modes can be pendant (cable), operator cabin, or wireless remote. Wireless radio remotes with industrial-grade transmitters improve operator visibility and comfort. PLC-based control logic (with touch screens) and optional automation (like laser positioning systems) are available.

• Special Attachments: The crane can be fitted with specialized lifting devices. For container handling, telescoping spreaders for 20′/40′ containers or twin-lift spreaders are common. Other options include electromagnets for steel, vacuum lifters for sheets, and hook extensions for rigging. These ensure the crane suits your exact load type.

• Advanced Features: Additional feature options may include wireless control, variable speed drives, digital load weight indicators, and enhanced safety systems. For example, an RTG could be equipped with GPS positioning for yard management, or a bridge crane with a digital anti-sway control system. Climate considerations like cold-weather heaters or corrosion-resistant coatings are also available.

In summary, whether you need a simple single-speed crane or a fully automated double-girder outdoor lifting system, Yuantai can modify the 60 Ton gantry crane design to meet your needs.

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